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Prepared by M.Ganesh Murugan 9715447621
 
The QC circle was formally organized in Japan in 1962 by Japanese Union of Scientists and Engineers (JUSE) and the man who initiated the idea is Dr.Kaoru Ishikawa
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Format enclosed
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Project Name:         Name of Data Recorder:         Location:         Data Collection Dates:                                                                   Defect Types/ Event Occurrence Dates TOTAL Sunday Monday Tuesday Wednesday Thursday Friday Saturday Defect 1                 Defect 2                 Defect 3                 Defect 4                 Defect 5                 Defect 6                 Defect 7                 Defect 8                 Defect 9                 Defect 10                 TOTAL                
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List all conditions that may seem to be cause of the problem
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[object Object],Time 23/2 24/2 25/2 9:00-10:00 15 14 16 10:00-11:00 1 2 0 11:00-12:00 2 0 1 12:00-1:00 1 0 1 1:00-1:30 lunch 1:30-2:30 10 11 12 2:30-3:30 3 1 0 3:30-4:30 0 2 1 4:30-5:30 1 0 1
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[object Object],[object Object],[object Object],[object Object]
20% 80% Inputs Causes Effort Outputs Effects Results
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136=100%
 
 
 
 
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[object Object],[object Object],[object Object]
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Medium Sized Bone Effect (characteristic) Big Bone Small Bone
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[object Object],Causes
[object Object],Causes Man Method Machine Material ,[object Object],Environment
[object Object],Causes Man Method Machine Material Rod bent Poor handling No Inspection High Hardness ,[object Object],Environment
[object Object],Causes Man Method Machine Material Rod bent Poor handling No Inspection High Hardness ,[object Object],Environment
 
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Y - Axes Variable Data subgroups Central line Control   limits Data Points
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1 =  X1+X2+X3+X4+X5   n   1 =  47+32+44+35+20   5 = 35.6 Where n is the size of the groups X X
      =  35.6+29.2+22.2+39.2 4   = 35.6 Where  K  is the size of the sub group =  1+  2+  3+  4 K X X
= Maximum value – Minimum value = 47 – 20 = 27 R R1
=  1 +  2 +  3 +  4   K =  27 + 18 + 33 + 31   4 R R R R Where  K  is the size of the sub group
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[object Object],98.7 100.6 100.2 100.6 100.3 100.3 98.6 99.6 100.0 100.3 99.9 99.9 99.9 100.8 100.5 99.5 100.4 99.7 100.2 99.8 100.1 99.7 100.4 99.8 99.6 100.3 99.4 100.4 99.0 99.9 99.5 99.2 101.5 99.3 101.3 99.2 100.9 100.1 101.6 100.2 100.5 101.1 100.0 101.2 100.1 99.4 99.1 100.1 99.2 100.0 99.6 100.0 100.2 101.4 101.0 100.2 101.0 98.8 100.7 100.3 100.8 100.1 100.0 100.9
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[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],k = 7 classes No. of data points No. of classes “k” < 50 5 – 7 50 – 100 6 – 10 100 – 250 7 – 12 > 250 10 - 20
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[object Object],Process too variable Process  within requirements What is the variation or spread of the data? Is it too Variable?
[object Object],Normal distribution Skewed distribution Distribution with isolated island Bi-modal distribution
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Weight and Height of a Person
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Quality control circle presentation

  • 1. Prepared by M.Ganesh Murugan 9715447621
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  • 3. The QC circle was formally organized in Japan in 1962 by Japanese Union of Scientists and Engineers (JUSE) and the man who initiated the idea is Dr.Kaoru Ishikawa
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  • 57. Project Name:         Name of Data Recorder:         Location:         Data Collection Dates:                                                                   Defect Types/ Event Occurrence Dates TOTAL Sunday Monday Tuesday Wednesday Thursday Friday Saturday Defect 1                 Defect 2                 Defect 3                 Defect 4                 Defect 5                 Defect 6                 Defect 7                 Defect 8                 Defect 9                 Defect 10                 TOTAL                
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  • 63. List all conditions that may seem to be cause of the problem
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  • 71. 20% 80% Inputs Causes Effort Outputs Effects Results
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  • 85. Medium Sized Bone Effect (characteristic) Big Bone Small Bone
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  • 114. Y - Axes Variable Data subgroups Central line Control limits Data Points
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  • 119. 1 = X1+X2+X3+X4+X5 n 1 = 47+32+44+35+20 5 = 35.6 Where n is the size of the groups X X
  • 120. = 35.6+29.2+22.2+39.2 4 = 35.6 Where K is the size of the sub group = 1+ 2+ 3+ 4 K X X
  • 121. = Maximum value – Minimum value = 47 – 20 = 27 R R1
  • 122. = 1 + 2 + 3 + 4 K = 27 + 18 + 33 + 31 4 R R R R Where K is the size of the sub group
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  • 172. Weight and Height of a Person
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