Configure Variants & Generate Production Orders
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1. The document provides guidelines for configuring and applying variant configuration in production planning. It demonstrates an MTO configuration scenario with characteristic parameter entry in the sales order, transfer of requirements from the sales order to MRP, conversion of planned orders to production orders, and selection of appropriate materials and operations from super BOMs and super routings to create deliveries of the finished product. 2. Key steps include creating characteristics, classes, a configurable material, super BOM, configuration profile, object dependencies, precondition/selection condition dependencies, super routing, testing the configuration, running MRP, creating production and purchase orders, confirming orders, and delivering the finished product. 3. The configuration allows parameters like car
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Configure Variants & Generate Production Orders
- 1. 1 PreparedBySandeepKumar Variant Configuration User Manual Sandeep Kumar
- 2. 2 PreparedBySandeepKumar Contents Purpose .............................................................................................................................................3 Scenario.............................................................................................................................................3 Configuration.....................................................................................................................................4 Create Characteristics .....................................................................................................................4 Create Class....................................................................................................................................5 Creating a configurable material......................................................................................................8 Create a Super BOM......................................................................................................................15 Create Configuration Profile..........................................................................................................18 Assign Object Dependencies to the items in the Super BOM............................................................22 Create Precondition and Selection Condition dependencies............................................................28 Super Routing...............................................................................................................................33 Configuration Test T-Code: CU50 ...................................................................................................37 Business Process...............................................................................................................................40 Sales Order...................................................................................................................................40 MRP Run......................................................................................................................................48 Creating Outbound Delivery ..........................................................................................................57 Creating Transfer Order for Delivery to pick the material ................................................................57
- 3. 3 PreparedBySandeepKumar Purpose User manual providesthe configurationguideandapplicationof variantconfigurationinProduction Planning. Scenario Scenariodemonstratesthe MTO variantconfigurationwithcharacteristicparameterentryinthe sales order,transferof requirementsfromthe salesordertoMRP, conversionof plannedordersto productionordersandselectionof appropriate materialsandoperationsfromthe superBOMs and superroutingsandfinallycreatingdeliveriestothe finishedproduct. Certainconfigurable material characteristicsanditsvaluesare displayedinthe salesorderbasedonthe precedingcharacteristicsvalues.
- 4. 4 PreparedBySandeepKumar Configuration Create Characteristics Create the characteristicsforthe selectionparametersof the variantwithDataType CHARor NUMfor calculations
- 5. 5 PreparedBySandeepKumar AssignValues Create Class Class Type 300 and 200 Class Type 300 Create classtype 300 forvariantentry
- 6. 6 PreparedBySandeepKumar Class Type 200 Create ClassType 200 formentioningparametersforconfigurable materials
- 7. 7 PreparedBySandeepKumar Select‘AllowedinBOMsindicator’,enterBase Unitof measure andResultantitemCategory‘L’
- 8. 8 PreparedBySandeepKumar Creating a configurable material Configurable material can be created infollowingways a) Mark configurable indicatorin BASICDATA 2 formaterial typesFERT or HALB b) Create a material withmaterial type KMAT Assignclasstype 300 for finishedandsemi-finishedmaterials
- 11. 11 PreparedBySandeepKumar SetStrategyGroup as ‘25’ Make to Order for configurable material SetAvailabilityCheckto‘02’Individual Requirements SetBOM explosion/dependentrequirementsto‘1’
- 13. 13 PreparedBySandeepKumar Material withClass Type 200 ClassType is assigneddirectlytorawmaterialswithmentioningthe variantparametersinthe material masterand thisclasswill be usedasselectioncondition
- 15. 15 PreparedBySandeepKumar Create a Super BOM Create a BOM withall possible materialspresentinvariantmaterials
- 16. 16 PreparedBySandeepKumar AssignClassType 200 for selectionof variantmaterials
- 18. 18 PreparedBySandeepKumar Create Configuration Profile Create configurationprofile forthe materials usingCU41Transaction Enter Profile Priority,Profile name andclasstype 300 andset to ‘released’status Double clickonProfile fordetaileddataentry
- 19. 19 PreparedBySandeepKumar Go to Configninitial screen SetConfigurationParametersto Plnd/ProdOrder BOMExplosionto Multilevel Applicationto PP01 ProductionGeneral
- 20. 20 PreparedBySandeepKumar Similarlyaconfigurationprofile formaterial seatsiscreated
- 22. 22 PreparedBySandeepKumar Assign Object Dependencies to the items in the Super BOM Selectthe material andClickondependencyindicator
- 23. 23 PreparedBySandeepKumar Enter the dependencycharacteristicvalue Here the characteristicisSEAT_COLOR withvalue BE and $PARENT refers final parentmaterial of multilevelBOMingeneral butnot material specific.
- 24. 24 PreparedBySandeepKumar Selectthe parentmaterial BOMand selectthe itemsandassignthe objectdependencies
- 25. 25 PreparedBySandeepKumar The conditionforobjectdependencyforthe engine selectionrequirestwoconditions
- 27. 27 PreparedBySandeepKumar The CharacteristicENGINEhas to be displayedonlywhenthe CARmodel isselectedtoSTANDARDto give optionsforchoosing1800CC or 2000CC displacementcapacity. The 2000CC displacementcapacityengine hastobe chosenonlywhenthe STANDARDmodel coloris BLACK Selectthe objectdependencyindicatorinthe BasicData Tab
- 28. 28 PreparedBySandeepKumar Create Precondition and Selection Condition dependencies For preconditiondependencyselectPRECONDITIONoptionandthe Statusisinitiallysetto 2 ‘In Preparation’ ClickDependencyEditor.
- 29. 29 PreparedBySandeepKumar Enter Dependencycondition Go to Basic Data for and setthe status to 1 Released Create selectionconditiondependency
- 30. 30 PreparedBySandeepKumar Go to Basic Data and choose SelectionConditionoptionandassigndependencyvalues AssigningPreconditionstoENGINEcharacteristicvaluestodisplaythe valuesbasedonthe model and colorcharacteristics Selectavalue MaintainPreconditiondependencyforthe characteristicvalue 1800CC
- 32. 32 PreparedBySandeepKumar In orderto displaythe characteristicvalue 2000CC the usermust selectfirstSTANDARDmodeland COLOR as Black
- 33. 33 PreparedBySandeepKumar Super Routing All the operationsrequiredformakingdifferentpossibleconfigurationsandobjectdependenciesfor appropriate operationisentered
- 37. 37 PreparedBySandeepKumar Configuration Test T-Code: CU50
- 38. 38 PreparedBySandeepKumar Enter the CharacteristicvaluesforCarand Seatsand clickon
- 39. 39 PreparedBySandeepKumar Appropriate materialsforthe configuredmaterialsare beenselectedinall the BOMlevels
- 40. 40 PreparedBySandeepKumar Business Process Sales Order Create standardsalesorder Enter the itemnumberandquantitytoenterthe variantconfiguration
- 41. 41 PreparedBySandeepKumar Enter the parametersforthe CAR variant
- 42. 42 PreparedBySandeepKumar Case 1: StandardModel SelectedandColorotherthanBLACK Engine DisplacementParameterisdisplayedbutonlyoptionavailable is1800CC
- 44. 44 PreparedBySandeepKumar Car Model Type enteredisSTANDARDand ColorisBLACK, the engine displacementoptionshowstwo values1800CC and 2000CC Case 3: NonSTANDARDcar model
- 45. 45 PreparedBySandeepKumar Whenthe car model isselectedwithavalue otherthanSTANDARDthe ENGINEdisplacementoptionis not visible
- 46. 46 PreparedBySandeepKumar Afterenteringthe seatparametersclickonthe buttonto checkfor availabilityonthe required deliverydate.If the deliverydate istooearlythenthe configurationdoesn’texplode andselectthe materials
- 48. 48 PreparedBySandeepKumar MRP Run PerformSingle Item, Multi levelMRPrun
- 50. 50 PreparedBySandeepKumar Convertingall the plannedordersintorespective PurchaseOrdersandProductionOrders
- 51. 51 PreparedBySandeepKumar ProductionOrderwithreferencetosalesorderisgeneratedformaterial numberSEATS
- 52. 52 PreparedBySandeepKumar A VariantBOMwithseatcomponentswithcolorBIEGE isselectedandassignedtothe productionorder Appropriate Operationfromsuperroutingisassignedtothe Productionorder
- 53. 53 PreparedBySandeepKumar Confirmingthe Productionorderforthe material SEATS
- 54. 54 PreparedBySandeepKumar ProductionOrderforthe material CAR ComponentsforVariantSpecificProductionOrder
- 56. 56 PreparedBySandeepKumar Afterconfirmingall the productionordersthe Stockspecifictosalesorderisavailable fordelivery
- 57. 57 PreparedBySandeepKumar Creating Outbound Delivery Creating Transfer Order for Delivery to pick the material
- 58. 58 PreparedBySandeepKumar PostGoods Issue forthe deliveryandsave the document Stock RequirementsListAfterDelivery