New Italian network for MRO in Aerospace: 16 hi-tech companies looking for worldwide challenges.

2. INDEX
I. MRO Network Architecture
II. Added value of MRO Network
III. Why the MRO Network!
IV. Companies in the network
V. Contacts

3. MRO NETWORK ARCHITECTURE
The network model adopted is classified as "heavy"
according to the latest legislative guidelines. This
allows us to acquire the “rank” necessary to be able
to work with relevant stakeholders, such as
government agencies or the corporate operators of
transportation systems.
The setup of the network was based on the following
three points:
• Increase in business .
• Development of innovative , and more
integrated , products and
services .
• Professional growth .

4. MRO NETWORK ARCHITECTURE
The companies that make up the network
fall into one of THREE SPECIFIC Logistics
CATEGORIES: Services
Production and
Maintenance of Industrial
components which are Manufacturing
organized according
industrial criteria. Support
Activities
Certification, training and engineering aimed
to both the market and the industrial
activity.

5. ADDED VALUE OF MRO NETWORK
Just one Contact point
For a wide range of services / products and one interface ... The Network
High level of customization
Products and interior fittings of the machinery , achievable during maintenance activities
" Out of Market ” spare parts production
Ability to reproduce, even in small series , no longer available spare parts
Flexibility - adaptability
Flexible responses for any need
Statistical and predictive analisys
Failure analysis and spare parts production fporecasts
Equipment testing
“In house” development , compliant with the requirements of operators and parts
manufacturers
Support Services
Education, aeronautical certifications, training , ILS , etc .

6. ADDED VALUE OF MRO NETWORK
The implementation of the network will be mainly conducted
through a project aimed to development and implementation
of methodologies / products / services for the " lean &
smart MRO " as a new frontier of product support .

7. WHY THE MRO NETWORK
• To differentiate and / or even evolve your own
businesses .
• To share experiences and generate new
ideas and business opportunities .
• To enter new ( foreign ) markets , no longer
alone as pioneers , with a support network .
• To have the opportunity to access new
sources of financial funding .
• To access an " evergreen " market .

8. COMPANIES IN THE NETWORK
INDUSTRY SERVICES
Aero Sekur Altair
Blue Magic Setel
CMD Heli aero
Estintori Signorotto Ital Consul
Giannuzzi Leonardo Sistemi
HRD Aero Sekur MaxFon
UnoaUno
EDA
Leat
LTG

9. Products portfolio - Rotable
Blue Magic rotable line includes: Atlas and KSSU drawers, trays with
and without runner guides, dry-ice shelves, tableware, planned to have
the utmost functionality; everything can be customized for material, color,
logo
INDUSTRY

10. Products portfolio - Disposable
Blue Magic disposable line includes: plates, cutlery, glasses, cups,
containers for inflight catering, with a strong attention to design; they are
available in ‘eco-friendly’ version too
INDUSTRY

11. Capabilities
Blue Magic know-how:
- Moulds design according to customers’
needs;
- New products development, codesign,
new materials and solutions testing;
- SMD electronic boards: study,
engineering, production with a dedicated
line
INDUSTRY

12. CMD from more than thirty years in the marine industry
produces and markets marine diesel engines with the FNM
brand for pleasure boats around the world's .
CMD has always focused on technological innovation by
focusing its resources on the technical growth, adapting to
market changes.
Today it has grown with its products, giving rise to two new
also well-established fields, one operating in the manufacturing
sector machines for the automotive, aerospace, hydraulics,
industrial, agricultural and the other in the design of internal
combustion hi-tech engines and related electronic control
systems.
CMD is building the GF56 engine , a
common rail diesel engine, two stroke with a
displacement of 5600 cc for general aviation
and UAV markets and the CMD22 gasoline
engine for VLA and LSA categories.
INDUSTRY

13. CMD can implement the complete
design of of the hi-tech internal
combustion engines and their
electronic control systems with
electrical interface for the most
various applications.
•Engine standard 120 hp •Low cost of operation
•Avaibleas non certified engine •Leading class power to weight
(0.82Kg/Kw) radio
•Light, quiet and smooth •TBO 2,000 hrs
•Very low fuel consumption •Fed with Jet A1 or Diesel Fuel
•Liquid-cooled
CMD22 Engine •Supercharged with two dynamic
compressors and two Roots
•Diesel Cycle compressors
•220 Kw & 220 Kg •Direct drive
•2-stroke, direct injection Common Rail
•6-cylinder horizontally opposed, 5.6
GF56 Engine liter
INDUSTRY

14. The CMD experience allows today to cover every phase of the engineering design of an
engine.
CMD has consolidated its experience in the MRO mainly through its range of services
assistance and review of its marine engines with a global network and with the implementation
of their own process.
The system management and environmental quality of the CMD is certified
under:
•ISO 9001 : 2000
•ISO 14001
•EN 9100 : 2009
INDUSTRY

15. FIRE FIGHTING SERVICES EHS
SALES OF FIRE PLANNING AND
INSTALLATION OF EHS TRAINING
FIGHTING ENGINEERED FIRE
EQUIPMENTS, SUPPRESSION
SAFETY SYSTEMS EHS CONSULTING
(INDUSTRIAL AND
PRODUCTS, NAUTICAL
ETC. APPLICATIONS)
FIRE
SYSTEMS
COMPRESSED
MAINTENANCE FIRE FIGHTING
AIRLINE
(FIRE CONSULTING
BREATHING
EXTINGUISHE (VV.F.
APPARATUS
RS DOCUMENTATI
AND
ENGINEERED ON, ETC)
ACCESSORIES
FIRE
MAINTENANCE
SUPPRESSION
SYSTEMS,
ETC)
INDUSTRY

16. CREDITS
- ISO 9001:2008
- RINA N.2001 RM32AL
INSTALLATION AND MAINTENANCE OF
NAUTIC ENGINEERED FIRE SUPPRESSION SYSTEM
- MAINTENANCE CENTER MSA
- AGENCY RIVOIRA
AWARDS
- AWARD “Qualità” FEDERLAZIO 2008
INDUSTRY

17. Aircraft and Helicopters interiors
INDUSTRY

18. Thermoacoustical insulation
Thermoformed parts
INDUSTRY

19. QUALITY CERTIFICATIONS
• UNI EN ISO 9100 : 2009 “ Aerospace series – Quality management system requirements
and Quality Systems ”
• PROGRESS 9001 : 2008
IN UNI EN ISO
•AQAP2110
•POA JAR / EASA PART 21 SUBPART G
• AGUSTAWESTLAND - class B, fields: 190 (Finish & Coating)/ 909 (Machining)/ 915 (Plastic
Fabrication)/ 915-Y (No Structural Bonding)/ 920 (Tooling)/ 934 (Interior Installation )/ 950 -B (DMFG
Medium Level)
• ALENIA AERONAUTICA – CLASS C2 - C3 E C4 ( Plastic Fabrication)/ Painting and decoration)
• PZL II CLASS ( REF . PZMA / 2231 / 2008 )
• EADS SOGERMA ( Interiors Furnishing )
• DUQUEINE Interiors Furnishing )
INDUSTRY

20. unoauno s.r.l.
• Unoauno is a firm specialized in Rapid Prototyping technologies for the following
markets: aerospace, design and architecture.
• The Company has been incorporated on 2003 combining the experience of the
two founding partners, the interior designers Annalisa Battista and Simona
Nacamulli, in the experimental application of new technoligies . Today , in Italy , it has
become the point of reference for those who need to transform an idea into a
physical product.
• Thanks to the expertise acquired over the years and the use of CNC machinery ,
Unoauno delivers very high quality items also from the finishing point of view .
• Unoauno creates: manufactured goods, prototypes for ergonomic , functional and
assembly testing; small number production, simulation models for design or
commercial requirements.
• In 2010, Unoauno entered into an agreement with the DATA Department “Sezione
Arti, Design e nuove Tecnologie” of the University of Rome “La Sapienza ” and
FGTecnopolo, playing a leading role also in research and innovation projects related
to the academic world.
INDUSTRY

21. unoauno s.r.l.
 FDM Rapid Prototyping technology is the most widely used in the Aeronautic world
 This technology thanks to the properties of the materials it can use (ABS , PC , PPSF and Ultem )
and to soluble support material, allows the design objects with an honeycomb structure :
• It is possible to manage the density of the cells depending on specific and technical needs of
the part.
• It is possible to insert metal parts during production
• FDM technology uses different materials so as to meet different needs of strength , temperature ,
and longevity.
INDUSTRY

22. unoauno s.r.l.
• Parts built with FDM technology offer an easy, fast and cost-effective
alternative to machining or molding of composite materials.
• FDM technology using soluble support as production material offers an
alternative approach to soluble mandrel manufacturing
• Production of final goods: single piece or small quantities
• Customized finishing
INDUSTRY

23. EDA
EDA Group
Industries Plants / Activities / Products
 R & D CENTER - ITALY
 BURN - IN SYSTEMS PRODUCTION
 TEST EQUIPMENTS PRODUCTION
 THERMAL / CLIMATIC CHAMBERS PRODUCTION
 E . S . S . SYSTEMS PRODUCTION
 EUROPE / ASIA SERVICE SUPPORT [ ITALY –
SINGAPORE ]
 EUROPE / ASIA SALES [ ITALY – SINGAPORE ]
 RELIABILITY TEST APPLICATIONS
 PRODUCTION / BURN - IN APPLICATIONS [ SINGAPORE ]
 CUSTOMER ENGINEERING SUPPORT
 INDUSTRIAL AUTOMATION
 MECHANICAL DESIGN / PROTOTYPING
INDUSTRY

24. EDA
Industries
INDUSTRY

25. Overview
LEAT started its activities in 1962 in repair, overhaul, maintenance and upgrade of
communication equipment , instrumentation and audio recorders for military avionics
applications.
LEAT today is composed by experts and certified technicians trained for the design,
development, production, integration, modification, repair, testing, and certification of new
or retrofit products and services
LEAT is owned by Globavia SpA since August 2010
Lines of Product and Service
Modification, maintenance, repair, overhaul and modernization of avionics
equipment and navigation systems installed on aircraft and / or certification of new
ones in conformity of EASA MOA part 145 and NATO AQAP-2110 (AER-Q-
2110).
Designing avionics systems in conformity of EASA DOA Part 21J and NATO
AQAP-2110 (AER-Q-2110)
Design and manufacture of avionics equipment such as the ICS (intercom system)
and ASU (Autopilot Switching Unit) in conformity EN 9100:2009
INDUSTRY

26. Certifications
EASA M.O.A. Part 145 – (Maintenance Organization Approvals)
EASA D.O.A. Part 21J – (Design Organization Approvals)
UNI EN 9100:2009
UNI EN ISO 9001:2008
UNI EN ISO 17025
NATO AQAP - 2110
ItAF AER-Q-2110
INDUSTRY

27. Capabilities
Aerospace  GSE systems
 Custom design of equipment and systems
 Parts and components reverse engineering
Systems  Test equipment design and manufacturing
 Antennas and related servosystems
Engineering  RAMS (Reliability, Availability, Maintainability , Safety )
 Parts, Materials and Processes
 Technical Documentation
 Training Courses
Facilities  Climatic chamber
 Anechoic chamber (compact range type)
 Vibration test equipment
 Clean room
INDUSTRY

28. Computer - Based Automatic Test Equipments
 Our company has ten years of experience in the GSE.
 Our systems are based on a general purpose platform, easily interfaced with
devices such as tablet, etc.
 They are easily adaptable to any type of test because it can be easily
reconfigured by simply replacing interface cards and control software.
 Equipment can be delivered also in special water-resistant, mechanically
ruggedized, transportable packages that makes for reliable use in the flight
line.
INDUSTRY

29. Special Purpose Test
Equipments
 In the case where it is required a very high safety factor, or when
you need to test “one-shot” systems (eg: pyrotechnic devices),
special GSE units can be developed "ad hoc".
 This kind of systems are optimized for testing a single device or
system: internally developed solely in wired logic, for maximum
reliability.
 Our experience includes systems used to test the deployment of
antennas for communications satellites.
INDUSTRY

30. Aero Sekur provides full
assistance for MRO services for
the Helicopter Industry.
INDUSTRY

31. Aero Sekur, thanks to its own Repair
Stations Global Network , is really
in conditions to grant a prompt and
efficient MRO service to the Clients
Fleet worldwide.
INDUSTRY

32. • FAA and EASA part 145
certified for escapèing slides
and rafts of aircrafts (MD80,
MD11, A320f, A330/340, B737f,
B757, B767) overhaul
• US-Dot certified for testing and
recertification of aircraft gassing
systems
INDUSTRY

33. Aviation
Training
Management system
Safety
Maintenance
services
Logistic engineering
Composite materials
Test and validation
SERVICES

34. AVIATION
Reliable and qualified partner for support in civil and military
sectors
• Support for organizations and product approvals (EASA/FAA/MIL)
• Technical and organizational consultancy
• Simulators (Training devices)
• Servicing, line and base maintenance
TRAINING
• Personnel training in aviation and industrial sectors.
• Support to business financing for training
The instructional activities can be delivered either in traditional modes ( class -room ,
laboratories , etc .) or in Technology Based Training scenarios ( i . e . interactive simulations ,
CBT , e - learning scorm conformant , etc .)
QUALITY MANAGEMENT SYSTEMS
Consultancy for development and certification of quality management systems – aerospace series
• AS/EN 9100, 9110, 9120
• other standards: ISO 9001, ISO 14001, OHSAS 18001 , ISO 50001
SAFETY
Consultancy for safety assessment , support and management in aviation and industrial
sectors
• Occupational Health and Safety (OH&S)
• Safety Management System – ICAO/EASA
SERVICES

35. MAINTENANCE SERVICE
Maintenance support on military and civil aircrafts
• Servicing, line and base maintenance
• Aircraft disassembly, assembly, transport
• Handling and logistics
LOGISTIC ENGINEERING
Integrated Logistic Support Engineering
• Services: LSA deliverables, Technical documentation, Maintenance planning
• Dependability analyses: RAM, FMEA, FMECA, LCC, System effectiveness
• Integration: IETM/IETP techniques, Configuration control
• Tools: for Logistics, Editing & Publishing, Integrated Training
COMPOSITE MATERIALS
Advanced Thermoplastic Matrix Thermoformable Laminate
• Very fast processing, no autoclave, panels or foam and honeycomb sandwich
• Applications for aviation primary and secondary structures, interiors, wind turbines, automotive
TESTING AND STUDIES
Acoustics, Vibrations, Fluid mechanics, Radio, Electrical, EMC, Harsh environments
• Test, validation, engineering, numerical simulation, training
SERVICES

36. IC
T
Met
h od
es
s
Established
vi
c
r 1973
Se
SERVICES

37. OPERATIVE NEEDS
REGULATIONS
ENVIRONMENT
SUSTAINABILITY
RAM
REQUIREMENTS
CONFIGURATION
MNGT
The core ILS
business
38 years of
experience
SERVICES

38. We provide the ILS skill within the
Aerospace & Defence SME Cluster
The network
38 years of experience approach
Cooperation with SME Cluster
IC
T
& University allows a
40 logistic engineers multidisciplinary SE approach
Met ods
International and Sectors:
h
multidisciplinary experience AS&D
es
vi
c Transportation
Sub-contractors of the S er Energy
most important italian Environment
companies Safety
Locations: Rome, Turin
SERVICES

39.  Heliaero Consulting s . r . l . ( HAC ) is a consulting
firm in the aviation field incorporated in 2005 by
academic and industrial professionals.
 HAC has worked with both major Italian airlines such
as Alitalia , Blue Panorama Airlines , Mistral
Air, and with major aircraft manufacturers such as
AgustaWestland .
 HAC offers consulting services and Technical training
activities.
SERVICES

40. Consulting
Services
HAC provides consulting services to companies in the field of EASA
certifications:
 In accordance with Part 21 of Regulation (EC) 1702/2003 (DOA,
ADOA, POA , ETSO, etc.)
 In accordance with Part M and/or Part 145 of Regulation (EC)
2042/2003 (CAMO and/or Aviation Maintenance Organisation )
 In accordance with Part 147 of of Regulation (EC) 2042/2003
(Aviation Maintenance Training Organisation)
In addition, HAC can provide consulting services also in the field of
Management Area (Corporate Finance and Business Planning,
Marketing, Human Resource )
SERVICES

41. Training Activities
HAC provides the following training activities:
 Basic courses (Part 66 modules) for Aircraft
Maintenance Licence (LMA) in accordance with Part
66 of Regulation (EC) 2042/2003 (CAMO)
 Training courses, ENAC approved, for Maintenance
Organisation Personnel (Human Factor, EWIS, Fuel
Tank Safety).
 Technical training regarding design softwares such as
CATIA®, NASTRAN®, STAR-CD® et al.
SERVICES

42. Services in Aeronautical
Sector
 Logistics Engineering Consulting: RAM Analysis (Reliability, Availability,
Maintainability), Safety&Security Analysis (FTA, Hazard Analysis, Hazop),
FMECA, Testability, Life-Cycle-Cost, DOE, Risk Assessment, RCM,
Feasibility Studies, Manuals and Maintenance Plans, FRACAS, etc…
 Design of Mechanical Structures by means of Finite Elements Tool
 System Engineering based on multi-domain System Analysis
 “Concurrent Engineering” for Research and solution of real and potential
trouble, including through innovative methods
 Probabilistic Design, even with few statistical data, by means of original
proprietary methodology (proprietary tool “RELYSOFT”)
SERVICES

43. “ RELYSOFT ”
“RELYSOFT” is the ItalConsul’s Methodology, which provides an innovative
approach to the Probability Calculus of the physical processes.
Traditional approaches, based on the use of Failure Rate (for example
NPRD), reckon accidental all kind of failures and need a great deal of
statistical data.
Instead, “RELYSOFT” is based on Failure Equation, seeks the failure
causes, reconstructs (by means of analytical expression or simulations) and
randomizes the physical event (by means of the uncertainty of the “Physical
Quantity”) and looks at the effects.
“RELYSOFT” reduces also, in comparison to traditional methods like the
“Montecarlo” method, the amount of simulations which are necessary for the
Calculus of the Success Probability.
SERVICES

44. Experiences
 Verification of Logistics Engineering documents and
carrying out of FMECA and RCM Analysis of the M346
Landing Gear
 RAMTS and FMECA Analysis of dispensing systems,
installed on the Agusta helicopters NH90
 RAMTS and FMECA Analysis of dispensing systems,
installed on the Sikorsky helicopters
 Structural Analysis of dispensing systems, installed on
the Agusta helicopters NH90, verification to the Crash
and Shock Tests by means of Finite Elements Tool.
 RAMTS and FMECA Analysis of the countermeasure
system, installed on Agusta helicopter
SERVICES

45. BUSINNES AREAS:
– Design and manufacture of automatic and/or manual Test Benches for electronic units
oriented to:
• support production/validation/qualification tests;
• execute GO-NOGO validation tests;
• execute troubleshooting during maintenance/repair phase;
• design and manufacture of custom peculiar prototypes.
PRODUCTS:
– Automatic Test System (ATS), Special To Type Equipment (STTE), Test Box (TB)
– Application, functional and/or diagnostic sw (languages: C/ATLAS, NI LabVIEW, NI
LabWindows, C/C++)
– Ancillary equipments to support test activities (modules, cables, EMI/EMC test cables, etc.)
– Test design (Test Requirement Document, Acceptance Test Procedure, etc.)
– Data Acquisition Systems (DAS) for Engine Test Bed.
SERVICES:
– Execution od production/validation/qualification test
– Maintenance support for Test Bench.
SERVICES

46. GP ATE ( General Purpose Automatic Test
Equipment )
Customer: Selex Elsag Eurofighter e Tornado program
Utilization:
Production/validation test for the following UUT (Unit Under Test):
• Microwave Landing System Eurofighter
• Distance Measurement Equipment Eurofighter
• Multi Mode Receiver Eurofighter
• Multi Mode Receiver Tornado
Activities:
• Design and manufacture of electrical/mechanical HW
• Development of test procedures application Sw for each UUT
Technical features:
• Commercial programmable instrumentation (PXI, VXI of National Instruments,
scope, MLS e DME simulator, multimeter, PC)
• Peculiar instrumentation (Interface Test Adapter, Bus Interface Unit, Power
Distribution Unit)
• SW languages (C, LabView)
SERVICES

47. Utilization:
Customer: Thales Italia
Functional Test of EJ200 gas turbine engine Tranche 1/Tranche 2
Activities:
• Design and realization of DAS electrical/mechanical HW components.
• Development of Configuration Sw, Calibration Sw, Self-test Sw
• Commissioning
• User Training
Technical features:
• Programmable instruments (PXI, CRio, I/O boards, Videos, ruggedized PC)
• Peculiar instrumentation ( Engine Control Module, Flight Instrument Monitor,
Engine Monitoring Unit)
• Miscellaneous (Mechanical/Electrical Junction Boxes, Flow meters,
Pressure/temperature sensors installation, Dressing of Engine Adapter, etc.)
• Sw development (LabWindows language)
Acquired parameters:
• Thrust
• Engine Speed
• Fuel Flow
• Pressure
• Temperature
• Vibration
SERVICES

48. INTRODUCTI
ON
 Maxfon Campania Srl works since 2005 in IT, in these years, activities have followed two main strands:
Telecommunications and Informatics.
 In the field of Telecommunications, Maxfon Campania has developed numerous projects, has created networks of
telecommunications wired and wireless, transport data, voice and security systems, video surveillance and
environmental monitoring.
 In the field of Computer Science, Maxfon Campania has produced several research projects and development.
Maxfon has made advanced information systems including software for dynamic optimization of inventory
management and scheduling of production processes, augmented reality and virtual prototyping, traceability of
production processes also integrated with RFID and GIS.
 Maxfon also has several certifications and authorizations:
• General Authorization from the Ministry of Telecommunications for the public offering of Internet connectivity
services as an ISP (Internet Service Providers).
• Authorization from the Ministry of Telecommunications for the public offering of broadband connectivity as a
WISP (Wireless Internet Service Provider) that is for the provision of Internet connectivity services delivered
via wireless infrastructure.
• Maxfon is enrolled in R.O.C. (Register of Communications Operators) of the Ministry of Communications.
• Maxfon is certified by ANCCP under ISO 9001:2000-certified N. SSG0540AQ1073.
SERVICES

49. TELECOMMUNICATIONS
SERVICE
 Design, construction and maintenance of control systems and in particular video
surveillance to environmental monitoring, of the territory for security and safeguarding of
assets and public and private resources .
 Design, construction and maintenance of systems connectivity voice (VoIP ) and data .
 Design, construction and maintenance of wired and wireless telecommunications
networks, both on small areas of large areas (tens of kilometers ).
 Design, construction and maintenance of protected and public hotspots .
 Design, construction and maintenance of telephone services and fax with advanced IVR
and PBX.
SERVICES

50. COMPUTER SCIENCE
SERVICES
 Design, analysis, development and integration of software (desktop and web):
 Management systems, CRM, HRM and inventory management / stock;
 Institutional portals of information and eLearing;
 Applications for mobile devices / tablet;
 Control applications for embedded devices (eg engines, controllers, PLC);
 Networking platforms for user authentication;
 Augmented Reality and Virtual Prototyping;
 Computer security;
 Design and development of integrated systems and applications dedicated to the optimization of
production and transport of vehicles and goods (routing).
 Design and development of integrated systems and applications dedicated to tracking of
processes and goods.
 Hosting on your server farm.
 Design and implementation of virtual server farm based on cloud technology.
SERVICES

51. CONTACTS
Perillo Alessandro
Mob. 0039 340 1772313
E-mail: perillo@sekur.it