Our innovative AAA® and SUF technologies for textile wastewater treatment help textile mills gain significant reductions in chemical consumption and sludge generation. Click here to know more.
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Textile wastewater solutions
1. A.T.E. HUBER Envirotech Private Limited
www.atehuber.com
V3.0 June 2018
Textile wastewater solutions
- Together we can turn wastewater into fresh water!
2. A.T.E. HUBER Envirotech is a joint venture between A.T.E. (India) & HUBER (Germany). We deploy comprehensive
solutions for wastewater treatment, recycling, zero liquid discharge and sludge management for the industrial and municipal
sectors.
175
years
60+
countries
10,000
projects
Wastewaterdomain expertise
Plants in over 60 countries
Proven wastewater treatment track record
The A.T.E. – HUBER advantage
80+
years
20+
years
300+
projects
Textile domain expertise
Experience in wastewater treatment
and recycling
In over 10 countries around the world;
proven wastewater treatment track record
5. AAA®
AVR ® - AF
AHR
▪ A proven technology; combination of anaerobic and aerobic process for wastewaters from textile
process houses
▪ Reduces chemical consumption and sludge generation by around 70%
▪ Achieves appreciable colour reduction without chemicals
▪ Produces useful biogas
▪ A proven technology with two stage anaerobic degradation for handling dairy and food industry
wastewaters that are high in fats
▪ Employs jet mixing instead of mechanical mixers for uniform mixing of effluent inside the reactor
▪ Effective in degrading fats, proteins and edible oil
▪ Produces useful biogas
▪ A proven technology for treatment of complex wastewaters from the petrochemical and
pharmaceutical industries
▪ A hybrid reactor with a combination of two anaerobic technologies
▪ Improves solids retention and enhances treated water quality
▪ Produces useful biogas
Industrial wastewater treatment – breakthrough technologies
6. RDRO
(wastewater
recycle)
▪ Unique combination of an ultrafine gravity filter followed by reverse osmosis
▪ Provides simplified operation and continuous filtration without loss of time in back washing
▪ Reduced overall space requirement, backwash water volume and power consumption
▪ 80-90% of the treated water can be recycled back for process to achieve zero liquid discharge
Industrial wastewater treatment – breakthrough technologies
SUFRO ®
▪ A combination of flat sheet submerged ultrafiltration (UF) followed by reverse osmosis
▪ Unique system that protects downstream RO membranes as well as upstream biological treatment
▪ Operates with minimum backwash water
▪ System is very simple to operate and control
▪ Easy plug and play tertiary treatment and replacement of conventional UF
MBR
▪ A unique flat sheet back-washable ultrafiltration membrane technology from HUBER SE (Germany)
▪ Available as static membrane packs (Biomem) and rotating membrane packs (VRM)
▪ Membrane porosity 0.04 micron the lowest compared to other flat sheet membranes, provides better
permeate water quality
▪ Operates with minimum backwash water
▪ Very simple to operate and control
7. Conventional textile ETP – challenges
Centrifuge
Trolley
DMF
Raw
effluent
Equalization
tank with bar
screens
Acid Alka
li
Bio-
Enzyme
Flash mixing & flocculation
Clarifier Aerobic Reactor
Air
blower
Secondary
Clarifier
Filtered
water
tank
Polym
er
Sump
UF
Recycle
To
Process
To
MEE
RO 1
RO 2
RO 3
Recycle
ETP: challenges faced
▪ High chemical consumption
▪ High sludge generation
▪ High power consumption
▪ High civil volumes
▪ Large footprint
UF-RO: challengesfaced
▪ UF is vulnerable to high TSS load >20 ppm
▪ High chemical consumption
▪ High downtime
▪ High backwash water generation
▪ System can go down even with a small upset in the ETP
ETP
UF-RO
Schematicdiagram of a conventionaltextileETP
8. Advantages of AAA® and SUF for textile wastewater treatment
AAA®
: advantages
▪ Two stage anaerobic and aerobic process.
▪ Reduces use of chemicals by 70%
▪ Reduces sludge generation by 70%
▪ 25% reduced power consumption
▪ Plant footprint and civil work reduced by 30%
SUFRO: advantages
▪ German technology
▪ No back wash water generation
▪ Reduces use of chemicals by 50%
▪ No fouling even at very high TSS levels
▪ Protects upstream biological system
▪ Very simple to control
Schematicdiagram of a textileETP with AAA®
and SUF
AAA
Recycle
To
Process
RO 1
RO 2
RO 3
SUFRO
9. Partial list of textile AAA® customers
Customer Capacity (m3/day) Year
1 Rajapalayam Mills 600 2018
2 Siddhi Weaves 800 2017
3 Mafatlal Industries 4000 2017
4 D’ Decor Home Fabrics 1200 2016
5 D’ Decor Home Fabrics 2000 2016
6 Sangam Group 600 2016
7 Arthanari Loom Center 1000 2016
8 LNJ Denim 1550 2016
9 Vishal Denims 1300 2015
10 Santhi Processing 400 2015
11 SuperFine Bleaching 1000 2015
12 Weavetex 1800 2015
13 SVG Fashions 1500 2015
14 Chenab Textile Mills 2400 2015
15 Jeyavishnu Tex Processors 1000 2011
16 Tessitura Monti 1500 2011
17 Gowri Shankar Processors 1500 Nov 2021*
18 CEE Industries (Nigeria) 30 Oct 2021*
19 Yuksak Service (Uzbekistan) 360 Oct 2021*
20 Delta Galil (Vietnam) 1200 Nov 2021*
21 Elegant Group (Bangladesh) 1200 Jan 2022*
AAA® installations and ongoing projects
*Expected date of completion