2. Introduction
Do you face these challenges?
The solution
How we can help you – EcoAxis solution
EcoAxis' solution provides a decision support system through continuous monitoring that can integrate plant operations,
consumables management, and maintenance processes to help generate information for data-driven decision making.
An informed decision can thus lead to savings in operation and maintenance cost, improved life, and performance of the
plant.
In the water and wastewater treatment industry, there is a continuous demand on OEMs, O&M operators, and plant
owners to maximize output–both in terms of quantity and quality–to maintain process parameters at an optimum level,
to achieve high availability, and to maximize plant life while reducing operating costs such as man-power, consumables,
and energy. Highly complex and continuously evolving technologies in the fields of water treatment (for municipal,
industrial, and medical–purposes, effluent treatment (including Zero Liquid Discharge), and sewage treatment add to the
overall complexity. This necessitates continuous and aggressive management of operation and maintenance practices to
realize high reliability of process equipment and low total cost of ownership of plants over several decades of plant
usage.
O&M and BOO/BOOT operators
End user
Plant supplier
The continuous introduction of new technologies in water and wastewater treatment makes it necessary for plant
suppliers to validate new designs in the field and help the end user manage the product and/or plant life cycle efficiently.
There is also pressure on the service organization which caters to a large, geographically-spread installed base.
Integration of service and supply chains is also a key challenge while deploying resources at remotely located sites.
It's always a tight-rope walk for O&M operators to manage a plant with the highest possible efficiency at the lowest
possible costs and still meet the challenging KPIs of availability, throughput, and quality. Changes in quality and quantity
of raw water necessitate continuous process adjustments that need to be monitored by process experts. Avoiding
breakdowns by on-time or preventive maintenance and optimizing maintenance practices through condition–based
maintenance is the need of the moment. Issues such as scarcity of service resources and the availability of experts from
the head office at remote sites add to the complexity of this challenge. Additionally, compliance with environmental
regulations with proper accountability is an additional deliverable which these operators have to fulfill
Keeping the total cost of ownership in control by efficiently maintaining and operating the plant with the maximum yield is
the biggest challenge for all plant owners. The end user also needs to simultaneously reduce the costs of consumables,
energy, and operation & maintenance while keeping an eye on depleting fresh water sources.
challenges. A centralized online, real-time decision support system that can empower personnel with information on the
device of their choice i.e. laptops, mobile phones, or tablets can help meet these challenges. Such a system will involve:
b. Track equipment health to instill and manage predictive or condition-based maintenance
a. Identify and address deviations quickly
1. Continuous monitoring of remote plant assets for real-time information on:
b. Productivity
3. Real-time reporting of KPIs like specific chemical consumption or energy consumption that help to keep track of
operational effectiveness and performance
The lack of the right information to the right people at the right place and right time leaves plant managers and personnel
struggling to meet these challenges. Expansive plants and geographically distributed plant locations only compound the
c. Availability
d. Quality
a. Critical process parameters like pH, conductivity, ORP, BOD, COD, etc.
2. Continuous tracking of critical process parameters that help to:
4. Alerts for intimating plant users about critical plant conditions before they get out of hand
A.T.E. Enterprises Pvt. Ltd. (Business Unit – EcoAxis) has an Industrial IoT framework – called –
embedded data logging gateways, a data warehouse, and a software engine to deliver analytics in the form of reports,
SuperAxis ™ for continuous remote monitoring and analytics of discrete batch and continuous process plant & also
dashboards on web or mobile interfaces, notifications over emails and SMSs, and bridges to enterprise applications.
monitors utilities like energy, air, and chemicals and is a pioneer of this technology in the country.
SuperAxis ™ is a complete suite of hardware and software products integrated into a total solution. This includes
3. Solution architecture:
Data Acquisition & Transmission
Customer Scope EcoAxis Solution
Smart
Instruments
SCADA
system
PLC
Manual Entry
(Reasons for stoppage)
Value Delivery
Any device, Any time, Any where
Water / Sewage /
Effluent
Treatment
Plant
AI
Cards
DI
Cards
EcoAxis Hardware
OPC Client
How it works
What can you achieve with an IIoT based monitoring system?
pressure, pump run-hours, stoppages, chemical consumption etc. Monitoring of performance and maintenance on a
SuperAxis™ tracks critical parameters of water and wastewater treatment plant such as pH, conductivity, ORP, flow,
supervision and diagnostic tools helps reducing plant operating and maintenance costs.
industrial processes, effluent treatment, sewage treatment, chillers, cooling towers, and boilers.
minute-by-minute (or second-by-second) basis, followed by managing the operation of the plant through advanced
The solution has been implemented in a number of applications including water and wastewater plants for municipal and
The hardware and software components of EcoAxis' solution help in acquiring critical data from various entry points such
as control systems (PLCs / DCS) of machinery, instruments, switchgear etc. It also facilitates manual data entry by
operators for laboratory test parameters like COD, BOD, MLSS etc. This data is sent to remote or local server over the
internet using either an Ethernet LAN or a GPRS or broadband connection. EcoAxis' software and database on the
server stores this raw data and creates actionable information using high-end analytic tools. This raw data and analytics
are made available to authorized users on any device, anytime, anywhere.
§
§ Tracking consumption of dosing chemicals and consumption helps optimizing the cost of a process
§ Increase plant availability by controlling and effectively managing unscheduled stoppage
§ Take informed decisions and allow greater flexibility in plant operation
§ Reduce maintenance cost by moving away from breakdown maintenance to condition based to predictive
maintenance by detecting defects early and carry out maintenance during scheduled shutdowns rather than through
unplanned shutdowns
§ Reduce travel to site by experts, especially in a multi-plant scenario where there can be a scarcity of experts.
§ Helps equipment attain peak operational efficiency through analysis of historic data of plant performance during
various running conditions and variance in inlet water quality
Plant specific & Intuitive
KPIs Dashboard
Historical trend analysis for
proactive measures Non-complying parameters with
frequency and magnitude
Cloud based platform
4. A.T.E. ENTERPRISES PRIVATE LIMITED
T-126, T Block, MIDC, Bhosari, Pune 411 026
W: www.ecoaxis.com / www.ategroup.com
T: +91 6717 0100
E: contact@ecoaxis.com
(Business Unit: )
EcoAxis
Analyzed over 15 trillion data points
Recognised amongst top 20 IoT solutions providers
Awarded Growth Excellence Leadership Award 2017 - Frost & Sullivan
Waste water
effluent disposal
monitoring
Continuous
Measurement &
Verification (CMV)
Analytics for
renewable
energy
Discrete
equipment
monitoring
Facility
monitoring
Utilities
monitoring
Plant process
monitoring
Understand your most
critical challenges
Setup systems to
collate the most
pertinent data
Data acquisition &
historization
Build advanced
analytics
Generate insights
for better decisions
EcoAxis Solution
Manual Entry
EcoAxis Hardware
OPC Client
Process 1
Process 2
Process 3
Process n
Your Scope Our Solution
Process 4
Data Acquisition Data Management Advanced Analytics
Any device, Any time, Any where
Cloud based platform
V2,
Aug
2021