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Sadguru Industrial Estate, Gat No. 201,
Chakan Talegaon Road ,Village
Mahalunge,
Tal-Khed Dist. Pune, Pin - 410 501
Contacts –8975860200, 9881254185.
Email – sadguru.auto@yahoo.com
 Our MD, Shri. Anand Mahalunkar started SAPL in 2010 with single machine
set –up. Today SAPL boasts of SIX PDC & Ten CNC machines in-
house & with additional outsourcing facility.
 SAPL have a strong management as well as experienced
technical team to handle critical components in large volume.
 SAPL is a OEM supplier & can process around 120MT of aluminum
castings per month.
 SAPL is ISO certified and Practicing TPM, 5S and Six Sigma.
 Own land & buildings. Area – 15000 Sq ft. comprising three bays. Additional
15000 Sq ft is available for expansion.
 The company is ISO certified & incorporated in April 2010.
 Expected Turn over of Rs. 20 Crores during FY 2015-16
 The components in production are precision & critical auto parts.
 Technically sound & experienced team have proved bench mark in
enhancing Productivity, reducing Rejection and Delivery as per need of
customer.
 The component like WHEEL CLUTCH is supplied 1.5 lac plus per month & are
maintaining the quality standards with average rejection level below 0.5 %, despite it
is a very critical transmission component.
 WHEEL CLUTCH UPGRADE is a single source supply & we have maintained the
production line of HTTS, Aurangabad, without interruption.
 Plant includes
an area of
15000sq.ft
 3 different bays
for all different
functions.
 Newly installed
500kW
transformer
with equivalent
generator set to
avoid non
productive
power failures
 HPDC 400 T ( SS Engineering) - 1 Nos.
 HPDC 350T (TBC & TOYO) Full Auto - 2 Nos.
 HPDC 250T (TBC & COLOSIO) Full Auto - 2 Nos.
 HPDC 150T- ( TBC, Taiwan) Full Auto - 1 Nos.
 CNC TURNING CENTERS (ACE & jyoti) - 10 Nos.
 SPM for Drilling & Tapping - 5 Nos.
 Tool Room Lathe - 2 Nos.
 Conventional Milling - 1 Nos.
 Surface Grinder - 1 Nos.
 Bench Drill - 1 Nos.
 D G Set 200KW - 1 Nos.
 Band saw machine - 1 Nos.
 Cooling Tower - 2 Nos.
 Screw Compressor (Atlas Copco) - 2 Nos.
 HPDC 400 T ( SS Engineering) - 1 Nos.
 HPDC 350T (TBC & TOYO) Full Auto - 2 Nos.
 HPDC 250T (TBC & COLOSIO) Full Auto - 2 Nos.
 HPDC 150T- ( TBC, Taiwan) Full Auto - 1 Nos.
 CNC TURNING CENTERS (ACE & jyoti) - 10 Nos.
 SPM for Drilling & Tapping - 5 Nos.
 Tool Room Lathe - 2 Nos.
 Conventional Milling - 1 Nos.
 Surface Grinder - 1 Nos.
 Bench Drill - 1 Nos.
 D G Set 200KW - 1 Nos.
 Band saw machine - 1 Nos.
 Cooling Tower - 2 Nos.
 Screw Compressor (Atlas Copco) - 2 Nos.
 Wheel Clutch 3W4S
Finish With Drill &
Tapping
 Cnc turning
 2 cavity mould
 Weight:-0.183 Kg.
 Multi spindle
drilling and tapping
 Monthly dispatch
1.50 lakh
 Single Source
 Wheel Clutch 3W4S
Finish With Drill &
Tapping
 Cnc turning
 2 cavity mould
 Weight:-0.183 Kg.
 Multi spindle
drilling and tapping
 Monthly dispatch
1.50 lakh
 Single Source
 HUB CLUTCH (REML)
6 PLATE
 Cnc turning
 Single cavity
mould
 Weight :- 0.460 kg.
 Monthly
dispatch
Qty.- 45,000 nos.
 HUB CLUTCH (REML)
6 PLATE
 Cnc turning
 Single cavity
mould
 Weight :- 0.460 kg.
 Monthly
dispatch
Qty.- 45,000 nos.
PRODUCTIVITY
(Capacity Utilization in %)
MONTH M/C NO 1 M/C NO 3 M/C NO 4 M/C NO 2
APRIL -15 80% 80% 61% -----
MAY – 15 73% 85% 93% -----
JUNE – 15 87% 85% 92% -----
JULY-15 78% 81% 90% -----
Aug-15 81% 94% 76% -----
Sept-15 83% 91% 97% -----
Oct-15 86% 93% 98% -----
Nov. – 15 75% 73% 78% -----
Dec. - 15 75% 82% 85% 76%
MONTH DISP. QTY. Rej’n QTY. PPM
APRIL 147840 546 3600
MAY 160753 2025 12000
JUNE 181885 773 4200
JULY 141173 1881 13300
AUG 181317 1913 10000
SEPT 202754 1647 8100
Oct 171500 1034 6000
Nov. 152763 3525 22000
Dec. 161214 9209 57122
TOTAL 1339985 13344 9900
QUALITY
0.00%
5.00%
10.00%
APRIl
MAY
JUNE
JULY AUG SEPT OCT NOV
Castingline Rej in %
Rej'n %
MONTH
DISP. QTY. Rej’n QTY. Rej'n %
APRIL 23952 388 1.61%
MAY 49134 2438 4.96%
JUNE 32292 2428 7.82%
JULY 45096 2275 5.04%
AUG 27432 831 3.02%
SEPT 23520 1040 4.42%
Oct 26788 1249 4.66%
Nov. 15424 810 5.20%
Dec. 21600 600 2.77%
TOTAL 243638 11459 4.70%
(C)
COST OF QUALITY
Sigma
Level Defect Rate (DPMO) Cost of Quality(%) of Sale Competitive Level
SAPL POSITION
AT PRESENT
6 . 3.40 < 10 %
] World Class
5 . 233 11-15 %
4 . 6210 16-20 %
] Industy Average
3 . 66807 21-30 %
2 . 308537 31-40 %
] Non competetive
1 . 690000 > 40 %
 ENDURANCE TECHNOLOGIES PVT. LTD. Pune.
 HIGH TECHNOLOGY TRANSMISSION SYSTEMS PVT.LTD.
Aurangabad.
 CROMPTON GREAVES, Ahmednagar.
Indimate (export House)
PMP auto components pvt. Ltd.
We are OEM supplier to HTTS-Aurangabad, PMP-
Satara.
 ENDURANCE TECHNOLOGIES PVT. LTD. Pune.
 HIGH TECHNOLOGY TRANSMISSION SYSTEMS PVT.LTD.
Aurangabad.
 CROMPTON GREAVES, Ahmednagar.
Indimate (export House)
PMP auto components pvt. Ltd.
We are OEM supplier to HTTS-Aurangabad, PMP-
Satara.
MANAGING DIRECTOR
Business Head
 
PDC
PRODUCTION
INCHARGE
MACHINE
SHOP
INCHARGE
QUALITY
INCHARGE
STORE &
PURCHASE
HEAD
Superviso
r
Supervisor
Job
Inspector
s
Assistan
t
Operator
s
Operator
s
FINANCE &
ACCOUNTS
HEAD
Assistant
Supervisor
Supervisor Supervisor
OperatorsOperators
Mechanization in Fettling process
to reduce manual operation.
 Additional PDC Machines for up
coming business.
 Addition of Two more CNC
Turning machines.
 Shot Blasting
 Powder Coating Plant.
 TPM & 5S Practice, TS 16949
Certification.
SAPL have invested around 2.00 cr. in
FY 2014-2015 and are open to invest for
new business opportunities.
Mechanization in Fettling process
to reduce manual operation.
 Additional PDC Machines for up
coming business.
 Addition of Two more CNC
Turning machines.
 Shot Blasting
 Powder Coating Plant.
 TPM & 5S Practice, TS 16949
Certification.
SAPL have invested around 2.00 cr. in
FY 2014-2015 and are open to invest for
new business opportunities.
 Aasheem Samadarr
Business Head
Mobile – 8975860200, 9422518788
E-mail – sadguru.auto@yahoo.com
Sadguru Autocomponents Pvt.Ltd.

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Sadguru Autocomponents Pvt.Ltd.

  • 1. Sadguru Industrial Estate, Gat No. 201, Chakan Talegaon Road ,Village Mahalunge, Tal-Khed Dist. Pune, Pin - 410 501 Contacts –8975860200, 9881254185. Email – sadguru.auto@yahoo.com
  • 2.  Our MD, Shri. Anand Mahalunkar started SAPL in 2010 with single machine set –up. Today SAPL boasts of SIX PDC & Ten CNC machines in- house & with additional outsourcing facility.  SAPL have a strong management as well as experienced technical team to handle critical components in large volume.  SAPL is a OEM supplier & can process around 120MT of aluminum castings per month.  SAPL is ISO certified and Practicing TPM, 5S and Six Sigma.
  • 3.  Own land & buildings. Area – 15000 Sq ft. comprising three bays. Additional 15000 Sq ft is available for expansion.  The company is ISO certified & incorporated in April 2010.  Expected Turn over of Rs. 20 Crores during FY 2015-16  The components in production are precision & critical auto parts.  Technically sound & experienced team have proved bench mark in enhancing Productivity, reducing Rejection and Delivery as per need of customer.  The component like WHEEL CLUTCH is supplied 1.5 lac plus per month & are maintaining the quality standards with average rejection level below 0.5 %, despite it is a very critical transmission component.  WHEEL CLUTCH UPGRADE is a single source supply & we have maintained the production line of HTTS, Aurangabad, without interruption.
  • 4.  Plant includes an area of 15000sq.ft  3 different bays for all different functions.  Newly installed 500kW transformer with equivalent generator set to avoid non productive power failures
  • 5.
  • 6.  HPDC 400 T ( SS Engineering) - 1 Nos.  HPDC 350T (TBC & TOYO) Full Auto - 2 Nos.  HPDC 250T (TBC & COLOSIO) Full Auto - 2 Nos.  HPDC 150T- ( TBC, Taiwan) Full Auto - 1 Nos.  CNC TURNING CENTERS (ACE & jyoti) - 10 Nos.  SPM for Drilling & Tapping - 5 Nos.  Tool Room Lathe - 2 Nos.  Conventional Milling - 1 Nos.  Surface Grinder - 1 Nos.  Bench Drill - 1 Nos.  D G Set 200KW - 1 Nos.  Band saw machine - 1 Nos.  Cooling Tower - 2 Nos.  Screw Compressor (Atlas Copco) - 2 Nos.  HPDC 400 T ( SS Engineering) - 1 Nos.  HPDC 350T (TBC & TOYO) Full Auto - 2 Nos.  HPDC 250T (TBC & COLOSIO) Full Auto - 2 Nos.  HPDC 150T- ( TBC, Taiwan) Full Auto - 1 Nos.  CNC TURNING CENTERS (ACE & jyoti) - 10 Nos.  SPM for Drilling & Tapping - 5 Nos.  Tool Room Lathe - 2 Nos.  Conventional Milling - 1 Nos.  Surface Grinder - 1 Nos.  Bench Drill - 1 Nos.  D G Set 200KW - 1 Nos.  Band saw machine - 1 Nos.  Cooling Tower - 2 Nos.  Screw Compressor (Atlas Copco) - 2 Nos.
  • 7.  Wheel Clutch 3W4S Finish With Drill & Tapping  Cnc turning  2 cavity mould  Weight:-0.183 Kg.  Multi spindle drilling and tapping  Monthly dispatch 1.50 lakh  Single Source  Wheel Clutch 3W4S Finish With Drill & Tapping  Cnc turning  2 cavity mould  Weight:-0.183 Kg.  Multi spindle drilling and tapping  Monthly dispatch 1.50 lakh  Single Source
  • 8.  HUB CLUTCH (REML) 6 PLATE  Cnc turning  Single cavity mould  Weight :- 0.460 kg.  Monthly dispatch Qty.- 45,000 nos.  HUB CLUTCH (REML) 6 PLATE  Cnc turning  Single cavity mould  Weight :- 0.460 kg.  Monthly dispatch Qty.- 45,000 nos.
  • 9.
  • 10.
  • 11.
  • 12. PRODUCTIVITY (Capacity Utilization in %) MONTH M/C NO 1 M/C NO 3 M/C NO 4 M/C NO 2 APRIL -15 80% 80% 61% ----- MAY – 15 73% 85% 93% ----- JUNE – 15 87% 85% 92% ----- JULY-15 78% 81% 90% ----- Aug-15 81% 94% 76% ----- Sept-15 83% 91% 97% ----- Oct-15 86% 93% 98% ----- Nov. – 15 75% 73% 78% ----- Dec. - 15 75% 82% 85% 76%
  • 13. MONTH DISP. QTY. Rej’n QTY. PPM APRIL 147840 546 3600 MAY 160753 2025 12000 JUNE 181885 773 4200 JULY 141173 1881 13300 AUG 181317 1913 10000 SEPT 202754 1647 8100 Oct 171500 1034 6000 Nov. 152763 3525 22000 Dec. 161214 9209 57122 TOTAL 1339985 13344 9900 QUALITY 0.00% 5.00% 10.00% APRIl MAY JUNE JULY AUG SEPT OCT NOV Castingline Rej in % Rej'n % MONTH DISP. QTY. Rej’n QTY. Rej'n % APRIL 23952 388 1.61% MAY 49134 2438 4.96% JUNE 32292 2428 7.82% JULY 45096 2275 5.04% AUG 27432 831 3.02% SEPT 23520 1040 4.42% Oct 26788 1249 4.66% Nov. 15424 810 5.20% Dec. 21600 600 2.77% TOTAL 243638 11459 4.70%
  • 14.
  • 15. (C) COST OF QUALITY Sigma Level Defect Rate (DPMO) Cost of Quality(%) of Sale Competitive Level SAPL POSITION AT PRESENT 6 . 3.40 < 10 % ] World Class 5 . 233 11-15 % 4 . 6210 16-20 % ] Industy Average 3 . 66807 21-30 % 2 . 308537 31-40 % ] Non competetive 1 . 690000 > 40 %
  • 16.  ENDURANCE TECHNOLOGIES PVT. LTD. Pune.  HIGH TECHNOLOGY TRANSMISSION SYSTEMS PVT.LTD. Aurangabad.  CROMPTON GREAVES, Ahmednagar. Indimate (export House) PMP auto components pvt. Ltd. We are OEM supplier to HTTS-Aurangabad, PMP- Satara.  ENDURANCE TECHNOLOGIES PVT. LTD. Pune.  HIGH TECHNOLOGY TRANSMISSION SYSTEMS PVT.LTD. Aurangabad.  CROMPTON GREAVES, Ahmednagar. Indimate (export House) PMP auto components pvt. Ltd. We are OEM supplier to HTTS-Aurangabad, PMP- Satara.
  • 17. MANAGING DIRECTOR Business Head   PDC PRODUCTION INCHARGE MACHINE SHOP INCHARGE QUALITY INCHARGE STORE & PURCHASE HEAD Superviso r Supervisor Job Inspector s Assistan t Operator s Operator s FINANCE & ACCOUNTS HEAD Assistant Supervisor Supervisor Supervisor OperatorsOperators
  • 18. Mechanization in Fettling process to reduce manual operation.  Additional PDC Machines for up coming business.  Addition of Two more CNC Turning machines.  Shot Blasting  Powder Coating Plant.  TPM & 5S Practice, TS 16949 Certification. SAPL have invested around 2.00 cr. in FY 2014-2015 and are open to invest for new business opportunities. Mechanization in Fettling process to reduce manual operation.  Additional PDC Machines for up coming business.  Addition of Two more CNC Turning machines.  Shot Blasting  Powder Coating Plant.  TPM & 5S Practice, TS 16949 Certification. SAPL have invested around 2.00 cr. in FY 2014-2015 and are open to invest for new business opportunities.
  • 19.  Aasheem Samadarr Business Head Mobile – 8975860200, 9422518788 E-mail – sadguru.auto@yahoo.com

Notas del editor

  1. Area – 15000 Sqft comprising three bays and on own land.
  2. ISO Certificate
  3. All data are from commercial invoice. SAPL supplies some quantity castings with out machining as shown above.