Presentation showing condition monitoring solutions for rotating machines from KONČAR Institute. The solutions are divided in two big groups: 1. Compact stationary monitoring solutions 2. Portable monitoring and diagnostic instruments Overall 13 solutions are presented with description of market, applications, value propositions, etc.

1. OVERVIEW OF SOLUTIONS FOR
MACHINE MONITORING

2. Compact Stationary Monitoring Solutions
MACHINE CONDITION
MONITORING
SHAFT CURRENT AND
VOLTAGE PROTECTION
SMALL HYDRO CONDITION
MONITORING
EXPERT MOTOR CONDITION
MONITORING
ELECTRICAL MACHINE
BLACK BOX
SHAFT TORQUE AND POWER
MONITORING SYSTEM
LOAD ANGLE AND POWER
MEASUREMENT SYSTEM
FAULT DETECTION SMART
SENSOR

3. DESCRIPTION: COMPREHENSIVE MACHINE MONITORING SYSTEM OF VARIOUS MACHINE PARAMETERS
TARGET INDUSTRY energy production, industry applications
END APPLICATION hydro generators, turbo generators
DIRECT APPLICATION synchronous machines
MARKET POTENTIAL large
PRODUCTION BENEFITS
PROBLEMS ADDRESSEDTARGET SEGMENTS
KEY VALUE PROPOSITION
• modular and custom specific protection against all
harmful parameters resulting with increased
productivity and optimized production
• identification of important machine faults
• provides key information for effective asset
management through expert tools
• issues related with: vibrations, temperatures, air
gap, magnetic field, partial discharges, cavitation …
• large inventory of spare parts
• unplanned production shutdowns
• rotating machine producers
• system integrators and turn-key providers
• energy consultants
• utilities and public operators
Machine Condition Monitoring (MCM)

4. DESCRIPTION: SYSTEM FOR MEASUREMENT AND PROTECTION FROM SHAFT CURRENT AND VOLTAGE
TARGET INDUSTRY energy production, industry applications
END APPLICATION hydro generators, turbo generators
DIRECT APPLICATION synchronous and induction machines
MARKET POTENTIAL large (unique concept)
PRODUCTION BENEFITS
PROBLEMS ADDRESSEDTARGET SEGMENTS
KEY VALUE PROPOSITION
• protection and elimination of parameters that cause
generator fault, expensive repairs and production
stoppage
• identification of important machine fault
• easy to install and connect
• provides key information for effective asset
management through expert tools
• machine bearing destruction
• maintenance costs of key production application
• machine producers and OEMs
• system integrators and turn-key providers
• plant maintenance groups
• reliability service companies
Shaft Current & Voltage Protection (SCVP)

5. DESCRIPTION: COMPREHENSIVE MACHINE MONITORING SYSTEM OF VARIOUS MACHINE PARAMETERS FOR SMALL HYDRO
TARGET INDUSTRY energy production
END APPLICATION generation
DIRECT APPLICATION synchronous and induction machines
MARKET POTENTIAL large (unique concept)
PRODUCTION BENEFITS
PROBLEMS ADDRESSEDTARGET SEGMENTS
KEY VALUE PROPOSITION
• safe, stabile and cost effective monitoring of energy
production in rural parts and optimized maintenance
periods
• identification of key faults
• easy to install and connect
• provides key information for effective asset
management through expert tools and equipment
integration
• issues related with bearings (vibration,
temperatures), windings …
• large inventory of spare parts
• unplanned production shutdowns
• turbine and generator producers
• municipals
• system integrators
• energy consultants
Small Hydro Condition Monitoring (SHCM)

6. DESCRIPTION: EXPERT SYSTEM FOR MONITORING AND FAULT DETECTION OF VARIOUS TYPES OF INDUCTION MOTORS
TARGET INDUSTRY energy production, industry applications
END APPLICATION
compressors, pumps, mills, irrigation, marine,
wind, …
DIRECT APPLICATION medium and high voltage inductions motors
MARKET POTENTIAL very large (unique concept)
PRODUCTION BENEFITS
PROBLEMS ADDRESSEDTARGET SEGMENTS
KEY VALUE PROPOSITION
• protection of continuous production with focus on
power source of main application, increased
availability and stability of production
• identification of key motor faults
• easy to install and connect
• provides key information for effective asset
management through expert tools and equipment
integration
• rotor broken bars and eccentricity
• shaft and bearing damages
• large inventory of spare parts
• unplanned production shutdowns
• motor producers and OEMs
• system integrators and turn-key providers
• energy consultants
• utilities and public operators
Expert Motor Condition Monitoring (EMCM)

7. DESCRIPTION: SMART SENSOR FOR ROTOR FAULT DETECTION IN INDUCTION MOTORS
TARGET INDUSTRY energy production, industry applications
END APPLICATION
compressors, pumps, mills, irrigation, marine,
wind, …
DIRECT APPLICATION medium and high voltage inductions motors
MARKET POTENTIAL very large (unique concept)
PRODUCTION BENEFITS
PROBLEMS ADDRESSEDTARGET SEGMENTS
KEY VALUE PROPOSITION
• simple detection of most important faults that results
with better planning of maintenance periods
• identification of key motor faults
• provides key information for effective asset
management through expert tools and equipment
integration
• rotor broken bars and eccentricity
• large inventory of spare parts
• unplanned production shutdowns
• motor producers and OEMs
• system integrators and turn-key providers
• energy consultants
• utilities and public operators
Fault Detection Smart Sensor (FDSS)

8. DESCRIPTION: SYSTEM FOR RECORDING HARMFUL OPERATING MACHINE CONDITIONS
TARGET INDUSTRY energy production, industry applications
END APPLICATION hydro generators, turbo generators
DIRECT APPLICATION synchronous and induction machines
MARKET POTENTIAL large (unique concept)
PRODUCTION BENEFITS
PROBLEMS ADDRESSEDTARGET SEGMENTS
KEY VALUE PROPOSITION
• insurance cost reduction by recording operation
activities during the machine warranty period
• identification of operating procedures that are
harmful for the machine
• provides key information (corrective measures) for
machine life cycle extension and effective asset
management
• detection of all important working conditions that
are not permissible or represent a potential danger
to the life cycle of the machine
• insurance companies
• system integrators and turn-key providers
• energy consultants
Electrical Machines Black Box (EMBB)

9. DESCRIPTION: SYSTEM FOR MEASUREMENT OF SHAFT TORQUE AND POWER ON MACHINES
TARGET INDUSTRY energy production
END APPLICATION hydro and turbo generators
DIRECT APPLICATION synchronous machines
MARKET POTENTIAL large (unique concept)
PRODUCTION BENEFITS
PROBLEMS ADDRESSEDTARGET SEGMENTS
KEY VALUE PROPOSITION
• efficiency measurement with increased availability
and stability of production
• provides key information for effective asset
management through expert tools
• reduction of production and efficiency loses
• rotating machine producers
• system integrators and turn-key providers
• energy consultants
• utilities and public operators
Shaft Torque & Power (ST&P)

10. DESCRIPTION: SYSTEM FOR MEASUREMENT OF MACHINE LOAD ANGLE
TARGET INDUSTRY energy production
END APPLICATION hydro and turbo generators
DIRECT APPLICATION synchronous machines
MARKET POTENTIAL large (unique concept)
PRODUCTION BENEFITS
PROBLEMS ADDRESSEDTARGET SEGMENTS
KEY VALUE PROPOSITION
• machine stability measurement, increased
availability and stability of production
• provides key information for effective asset
management through expert tools
• reduction of production and efficiency loses
• machine stability measurement
• energy system stability through integration of LA&P
systems
• rotating machine producers
• system integrators and turn-key providers
• energy consultants
• utilities and public operators
Load Angle & Power (LA&P)

11. Portable Monitoring and Diagnostic Instruments
INSTRUMENT FOR DETECTION OF
INTER COIL SHORT CIRCUITS IN
EXCITATION WINDING IN
HYDRO/TURBO GENERATORS
SLOW-ROLL RUNOUT
INSTRUMENT
ROUNDNES MEASUREMENT
INSTRUMENT
INSTRUMENT FOR STATOR
WINDING CONNECTION
VERIFICATION
AIR GAP MEASUREMENT
SYSTEM

12. DESCRIPTION: SYSTEM ENABLES EXCITATION WINDING INTER COIL SHORT CIRCUIT DETECTION
TARGET INDUSTRY energy production
END APPLICATION hydro and turbo generators
DIRECT APPLICATION synchronous machines
MARKET POTENTIAL large (unique concept)
PRODUCTION BENEFITS
PROBLEMS ADDRESSEDTARGET SEGMENTS
KEY VALUE PROPOSITION
• detection of common and expensive faults with
critical production equipment
• identification of key faults
• provides key information for effective asset
management through expert tools
• issues related with excitation winding inter-coil short
circuits
• unplanned production shutdowns
• machine producers and OEMs
• system integrators
• energy consultants
• excitation experts
Winding Fault Detection (HG-WFD, TG-WFD)

13. DESCRIPTION: SYSTEM FOR MEASUREMENT AND ANALYSIS OR MACHINE AIR GAP
TARGET INDUSTRY energy production
END APPLICATION hydro and turbo generators
DIRECT APPLICATION synchronous machines
MARKET POTENTIAL large
PRODUCTION BENEFITS
PROBLEMS ADDRESSEDTARGET SEGMENTS
KEY VALUE PROPOSITION
• modular instrument for detection of wide range of
generator issues during all phases of machine
installation and operation
• provides key information for effective asset
management through expert tools
• issues related with air gap problems
• unplanned production shutdowns
• quality engineers and machine producers
• machine reliability professionals
• plant maintenance groups
Air Gap Measurement System (AGAP)

14. DESCRIPTION: SYSTEM FOR MEASUREMENT OF ROUNDNESS OF MACHINE ROTOR AND STATOR
TARGET INDUSTRY energy production
END APPLICATION hydro generators
DIRECT APPLICATION synchronous machines
MARKET POTENTIAL medium
PRODUCTION BENEFITS
PROBLEMS ADDRESSEDTARGET SEGMENTS
KEY VALUE PROPOSITION
• provides key information during machine factory
production or field testing
• reduction of maintenance time
• easy analysis and overview of stator and rotor faults
• issues related with air gap problems
• unplanned production shutdowns
• quality engineers and machine producers
• machine reliability professionals
• plant maintenance groups
Roundness Measurement Instrument (RMI)

15. DESCRIPTION: INSTRUMENT FOR VERIFYING THE PROPER CONNECTION OF THE STATOR WINDINGS IN PRODUCTION
TARGET INDUSTRY energy production
END APPLICATION hydro and turbo generators
DIRECT APPLICATION synchronous machines
MARKET POTENTIAL medium
PRODUCTION BENEFITS
PROBLEMS ADDRESSEDTARGET SEGMENTS
KEY VALUE PROPOSITION
• increased machine production and significant
reduction of testing time
• Easy installation
• Simple usage
• Clear and actionable readings
• issues related with incorrect connections of windings
• onsite modifications and repairs
• quality engineers and machine producers
• machine reliability professionals
• plant maintenance groups
Field Measurement Instrument (FMI)

16. DESCRIPTION: INSTRUMENT FOR CENTERING OF MACHINE DURING INSTALLATION OR OVERHAUL
TARGET INDUSTRY energy production
END APPLICATION hydro and turbo generators
DIRECT APPLICATION synchronous machines
MARKET POTENTIAL medium
PRODUCTION BENEFITS
PROBLEMS ADDRESSEDTARGET SEGMENTS
KEY VALUE PROPOSITION
• reduction of installation and overhaul time • provides key information during machine field
installation or overhaul
• issues related with incorrect alignment of shaft
• onsite modifications and repairs
• quality engineers and machine producers
• machine reliability professionals
• plant maintenance groups
Slow-roll Runout Instrument (SRI)

17. Learn more at
www.koncarmonitoring.com