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HOW TO BUILD 
A PLATFORM 
IN SIX STEPS 
To mark the start-up of oil production from the 
West Chirag platform in Azerbaijan, BP outlines 
the six main steps involved in building such a 
massive platform. 
1 
Long steel tubes are welded together at 
a fabrication site to make a frame (the jacket). 
This jacket framework provides the stability 
to support the topsides. Once complete, the 
jacket is maneuvered onto a barge 
and towed out to the field. 
2 
The jacket is pushed off the barge, 
positioned on the seabed, and 
fastened in place using long 
metal piles. 
Highest safety standards 
The entire construction work of West Chirag was 
performed with full commitment to the highest 
safety standards without a single day o from 
work case throughout around 20 million 
man-hours achieved. 
3 
The topsides structure is 
constructed at the fabrication 
site one deck at a time, 
incorporating the preordered 
equipment from specialist 
suppliers. 
With its completed weight of 19,500 
tonnes the West Chirag topsides is the 
heaviest structure ever installed in the 
Caspian and it was fully constructed in 
the country using local infrastructure at 
the ATA fabrication yard which was 
upgraded for this scale of activities. 
5 
4,000 people 
About 4000 people including 
sub-contractors and specialist 
vendors were involved in the 
construction works of West Chirag 
with up to 90% of the workforce 
being Azerbaijani nationals. 
The ‘sail away’ of the 19,500-tonne 
topsides structure is completed. 
19,500 tonnes 
Complete topside 
183 thousand barrels 
per day 
The design oil capacity of West Chirag is 
183 thousand barrels per day. The gas export 
capacity is 285 million standard cubic feet 
per day. 
Build jacket 
Float  secure jacket 
Build topside 
4 
Construction of the multi-decked topsides 
is completed, connecting all the pipework 
and equipment, including power 
generation, the control systems, drilling 
rig, accommodation block and helipad. 
The topsides structure is jacked up and 
prepared for load-out onto a barge. 
Transport topside 
6 
Attach topside to jacket 
The topsides structure is floated 
over the jacket and lowered into place, 
followed by commissioning and start-up.

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How to build a platform

  • 1. HOW TO BUILD A PLATFORM IN SIX STEPS To mark the start-up of oil production from the West Chirag platform in Azerbaijan, BP outlines the six main steps involved in building such a massive platform. 1 Long steel tubes are welded together at a fabrication site to make a frame (the jacket). This jacket framework provides the stability to support the topsides. Once complete, the jacket is maneuvered onto a barge and towed out to the field. 2 The jacket is pushed off the barge, positioned on the seabed, and fastened in place using long metal piles. Highest safety standards The entire construction work of West Chirag was performed with full commitment to the highest safety standards without a single day o from work case throughout around 20 million man-hours achieved. 3 The topsides structure is constructed at the fabrication site one deck at a time, incorporating the preordered equipment from specialist suppliers. With its completed weight of 19,500 tonnes the West Chirag topsides is the heaviest structure ever installed in the Caspian and it was fully constructed in the country using local infrastructure at the ATA fabrication yard which was upgraded for this scale of activities. 5 4,000 people About 4000 people including sub-contractors and specialist vendors were involved in the construction works of West Chirag with up to 90% of the workforce being Azerbaijani nationals. The ‘sail away’ of the 19,500-tonne topsides structure is completed. 19,500 tonnes Complete topside 183 thousand barrels per day The design oil capacity of West Chirag is 183 thousand barrels per day. The gas export capacity is 285 million standard cubic feet per day. Build jacket Float secure jacket Build topside 4 Construction of the multi-decked topsides is completed, connecting all the pipework and equipment, including power generation, the control systems, drilling rig, accommodation block and helipad. The topsides structure is jacked up and prepared for load-out onto a barge. Transport topside 6 Attach topside to jacket The topsides structure is floated over the jacket and lowered into place, followed by commissioning and start-up.